AERATION AIR FLOW MEASUREMENT IN ONE OF THE LEADING PHARMACEUTICAL INDUSTRIES, INDIA
APPLICATION Aeration air flow rate monitoring for control of Dissolved Oxygen levels in Effluent primary treatment plant. CUSTOMER India’s biggest Pharmaceutical drugs manufacturing group, Gujarat. PROBLEM An Integrated pharmaceutical plant with various departments such as API bulk drugs, tablets, liquid syrup manufacturing facility has a variable load of effluent water with a wide range of toxic organic and inorganic effluent into the effluent treatment plant for processing. This poses a challenge to maintain DO levels with respect to aeration air injection for BOD,COD & TOC control as per regulatory norms for resuage. Air Blowers are operated on a fixed pressure control loop which creates a problem on inefficient DO controls. DO is a function of air flow not pressure. Efficient Dissolved Oxygen ( DO) control is a challenge to obtain without accurate aeration air flow metering. Ineffective DO control means loss of energy and insufficient bacterial growth for optimum BOD...